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山東花崗巖制砂生產(chǎn)線(xiàn),山東花崗巖破碎生產(chǎn)線(xiàn)
山東臨沂花崗巖制砂生產(chǎn)線(xiàn)是一項(xiàng)集生態(tài)修復(fù)、資源再生、好的生產(chǎn)于一體的現(xiàn)代化工程項(xiàng)目。該項(xiàng)目位于臨沂市平邑縣,依托當(dāng)?shù)鼗◢弾r礦山的治理工程,打造了一條兼具環(huán)保效益與經(jīng)濟(jì)價(jià)值的標(biāo)桿性生產(chǎn)線(xiàn)。
一、項(xiàng)目背景與建設(shè)意義
本項(xiàng)目是花崗巖礦山企業(yè)的后續(xù)開(kāi)發(fā)項(xiàng)目,基于《花崗巖礦山地質(zhì)環(huán)境治理工程設(shè)計(jì)方案》實(shí)施。項(xiàng)目總投資約9800萬(wàn)元,占地面積約150畝。通過(guò)"邊治理、邊生產(chǎn)"的創(chuàng)新模式,實(shí)現(xiàn)了礦區(qū)生態(tài)修復(fù)與資源循環(huán)利用的更好結(jié)合。
項(xiàng)目主要包括兩大板塊:
礦山地質(zhì)環(huán)境治理
花崗巖尾料資源化利用
二、礦山治理工程成果
廢石渣清運(yùn)量 86萬(wàn)噸
危巖清理面積 95畝
防護(hù)欄長(zhǎng)度 3.2公里
栽種側(cè)柏?cái)?shù)量 18000株
通過(guò)系統(tǒng)性的治理工程,項(xiàng)目區(qū)域內(nèi)地質(zhì)災(zāi)害隱患完全消除,植被覆蓋率從原來(lái)的不足15%提升至65%以上,打造出集生產(chǎn)、生態(tài)、景觀三位一體的現(xiàn)代化礦區(qū)。
三、制砂生產(chǎn)線(xiàn)核心配置
1. 設(shè)備選型與工藝流程
本項(xiàng)目采用世邦集團(tuán)全套好的破碎篩分設(shè)備:
粗碎環(huán)節(jié):C6X145顎式破碎機(jī)1臺(tái)
最大進(jìn)料尺寸:1100mm
處理能力:600-1300t/h
電機(jī)功率:160kW
中碎環(huán)節(jié):HST315單缸液壓圓錐破碎機(jī)1臺(tái)
最大進(jìn)料尺寸:230mm
排料口調(diào)整范圍:10-51mm
生產(chǎn)能力:259-630t/h
細(xì)碎環(huán)節(jié):HPT300多缸液壓圓錐破碎機(jī)3臺(tái)
單機(jī)電機(jī)功率:315kW
液壓系統(tǒng)壓力:16MPa
耐磨件使用壽命:1800-2200小時(shí)
制砂環(huán)節(jié):VSI6X1263制砂機(jī)1臺(tái)
轉(zhuǎn)子直徑:1263mm
最高線(xiàn)速度:82m/s
成品砂細(xì)度模數(shù):2.6-3.2可調(diào)
篩分環(huán)節(jié):S5X圓振動(dòng)篩5臺(tái)
單機(jī)篩面面積:15㎡
篩網(wǎng)層數(shù):3-4層
篩分效率:≥92%
2. 生產(chǎn)線(xiàn)技術(shù)參數(shù)
設(shè)計(jì)產(chǎn)能:600t/h(三班制年產(chǎn)能約150萬(wàn)噸)
成品規(guī)格:
0-5mm精品機(jī)制砂(占比40%)
5-10mm細(xì)骨料(占比25%)
10-20mm中骨料(占比20%)
20-31.5mm道砟石(占比15%)
能耗指標(biāo):
噸產(chǎn)品綜合電耗:2.8kWh
水循環(huán)利用率:>90%
四、項(xiàng)目創(chuàng)新亮點(diǎn)
環(huán)保技術(shù)創(chuàng)新
采用全封閉式廠(chǎng)房設(shè)計(jì)
配置12套脈沖式除塵設(shè)備
污水零排放處理系統(tǒng)
噪聲控制<65分貝
智能制造系統(tǒng)
在線(xiàn)質(zhì)量監(jiān)測(cè)系統(tǒng)
資源綜合利用
礦山尾料100%利用
石粉回收用作建材原料
五、經(jīng)濟(jì)社會(huì)效益分析
環(huán)境效益
年減少固廢堆放200萬(wàn)噸
節(jié)約土地資源150畝
減少碳排放約3.6萬(wàn)噸/年
恢復(fù)生態(tài)面積937畝
社會(huì)效益
帶動(dòng)當(dāng)?shù)剡\(yùn)輸、服務(wù)等相關(guān)產(chǎn)業(yè)發(fā)展
為周邊地區(qū)提供更好建材原料
打造綠色礦山建設(shè)示范基地
促進(jìn)區(qū)域經(jīng)濟(jì)轉(zhuǎn)型升級(jí)
六、行業(yè)示范價(jià)值
驗(yàn)證了好的裝備在硬巖加工中的可靠性
構(gòu)建了智能化砂石生產(chǎn)的管理體系
探索了綠色礦山建設(shè)的有效路徑
目前,綠色礦山建設(shè)工程,該生產(chǎn)線(xiàn)的穩(wěn)定運(yùn)行證明砂石行業(yè)可以實(shí)現(xiàn)高質(zhì)量可持續(xù)發(fā)展。
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Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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